The die and mold industry faces several challenges, particularly in the areas of complexity, materials, costs, lead times and maintenance. Traditional mold making requires high precision for complicated parts, especially with internal cooling channels, which can be costly and difficult to machine. The commonly used materials, such as special tool steels, are expensive, difficult to machine and require significant investment in tools and labor. Furthermore, conventional manufacturing processes can involve long lead times, making project planning more difficult and potentially impacting production deadlines and revenues.
Find out how Meltio's LMD technology solves these problems and increases efficiency in this application!
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NREL - Using Laser Metal Deposition to revolutionize tidal turbine blade production
Crucial to marine hydrokinetic (MHK) systems, tidal turbine blades must withstand heavy loads, corrosive saltwater and wear and tear from currents. Traditional manufacturing methods struggle with the complex geometries and precision required for these blades, resulting in high material costs and extended production times. Furthermore, it is difficult to achieve a long service life without sacrificing performance using conventional methods.
Find out how Meltio's LMD technology overcomes these difficulties in this application story!
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DaIDORE Ltd. - Agile metal production by replacing molds and casts
Recognizing the limitations of traditional manufacturing—such as high costs, long lead times, and dependence on molds or existing drawings—Daidore made additive manufacturing (AM) a core part of its strategy.
After exploring various AM technologies, including powder-bed fusion and binder jetting, the company selected Meltio’s wire-laser metal deposition technology, specifically the Meltio Robot Cell, for its balance of affordability, flexibility, and scalability.
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